Welcome to Engineering & Design!
Select any of the topics below to learn more:
- Welcome to Engineering & Design!
- Course map and curriculum
- How to hire the Production Lab
- Production Lab equipment
- THS collaborations with industry
- Volunteer and donation information
- Production Lab mission statement and history
Welcome to Engineering & Design!
Course map and curriculum
Engineering Design 1
Explore the exciting world of engineering in this year-long, project based, elective course! Engineering Design 1 is open to all students and all skill levels. No prior engineering experience is required. In this class, students will develop an impressive array of skills while working towards designing and manufacturing their own prototype mechanisms. Students will learn how to use SolidWorks*, 3D printers, laser cutters and metrology tools while also learning best practices for designing and manufacturing parts. The class content is delivered as a series of in-class, hands-on projects. Unleash your creativity and join the next generation of builders, designers and engineers at Tigard High School!
*SolidWorks is a professional, industry standard 3D modeling software used in many engineering and manufacturing careers.
- Students can earn up to 6 college credit hours from Portland Community College (PCC)
- CADD 105 Digital Design & Fabrication Fundamentals (3 Credits)
- CADD 175 SolidWorks Fundamentals (3 Credits)
- Students will have the opportunity to earn several SolidWorks certifications:
- Certified SOLIDWORKS Associate - Academic Certification (CSWA–Mechanical Design)
- Certified SOLIDWORKS Professional - Academic Certification (CSWP - Academic)
- Certified SOLIDWORKS Professional Advanced Drawing Tools (CSWPA-DT)
- More information: https://www.solidworks.com/certifications/academic-certification
Engineering Design 2
After successfully completing Engineering Design 1, students will have the opportunity to take their engineering and manufacturing skills to the next level with Engineering Design 2. In this course, students will learn about advanced manufacturing technologies, with an emphasis on precision machining and part verification. Students will use cutting-edge industrial manufacturing and inspection equipment to create parts they designed in SolidWorks.
- Key topics covered in this class are:
- Using industrial software (SolidWorks, Mastercam and Calypso)
- Conducting part inspections with hand tools
- Using a 5 Axis CNC (Computer Numerical Control) mill
- Using a CMM (coordinate measuring machine)
- GD&T (Geometric Dimensioning and Tolerancing)
- Understanding the importance of quality control in manufacturing.
- 5S organizational practices
- Students will have an additional opportunity to earn any SolidWorks certifications that they missed from Engineering Design 1:
- Certified SOLIDWORKS Associate - Academic Certification (CSWA–Mechanical Design)
- Certified SOLIDWORKS Professional - Academic Certification (CSWP - Academic)
- Certified SOLIDWORKS Professional Advanced Drawing Tools (CSWPA-DT)
- More information: https://www.solidworks.com/certifications/academic-certification
Engineering & Design Capstone
In the Engineering & Design Capstone class, students will be treated as employees of the fictional engineering company “THS Engineering” and the teacher will be their manager. At the beginning of the course, students will be put in teams and assigned projects created by the company’s customers. These customers are members of the school/local community who have identified real world problems that need engineering solutions. Students will learn how to use tools like Gantt Charts, Houses of Quality and weighted decision tables to effectively manage their projects. Throughout the project, students will be expected to regularly communicate with the customers to provide updates and get feedback. Each project will involve problem solving, design work, manufacturing, part verification and extensive documentation explaining what was done to arrive at a solution. This class will allow students to improve their project management, communication, and professionalism skills in addition to the technical skills they have been learning.
Robotics 1
Robotics 1 is a hands-on course designed to introduce high school students to the exciting field of robotics. Students will learn the fundamental concepts of robotics, including robot design, programming, electronics, and problem-solving. Through a series of engaging projects and activities, students will gain practical skills in building and programming robots to perform various tasks. This course will also cover social implications of robotics, inspiring students to think critically about the impact of technology on society. No prior robotics experience is required, making this course ideal for students interested in exploring STEAM fields.
Robotics 2
Robotics 2 builds on the foundation established in Robotics 1, offering students the opportunity to explore advanced concepts in robotics. The course emphasizes programming, with a focus on Python and C/C++ for controlling robots. Students will also gain hands-on experience designing custom circuits and interfacing with sensors using microcontrollers, preparing them for real-world applications in robotics and engineering.
How to hire the Production Lab
Do you have a need for high quality parts? The Production Lab students can help!
If you would like the Production Lab students to machine parts for you, please email the following information to Mr. Woodward at: twoodward@ttsd.k12.or.us
- Description of how the part(s) will be used.
- Any relevant dimensional drawing(s) and/or 3D model(s). (The Production Lab uses SolidWorks).
- If you don't have dimensional drawings or CAD models, Mr. Woodward and his students will work with you to generate this information.
- Desired part material.
- Desired delivery date for the part(s).
If the project is school appropriate and is within the capabilities of the lab, students will generate a quote and begin designing/manufacturing your part(s). After manufacturing has been completed, students will verify the parts in the metrology lab to ensure they are within customer specifications before they are delivered*.
*The lab strives for perfection, but please remember that its primary goal is to serve as a training ground for high school students. Many of the students are using this equipment for the first time which means there is a non-zero chance that mistakes will be made. All efforts will be made to create dimensionally accurate parts, on schedule, but please be patient and understanding with the students.
Production Lab equipment
The Production Lab provides free student access to the following equipment:
Software
SolidWorks
SolidWorks is a popular industry standard CAD (Computer-Aided Design) software used by millions of engineers globally.
Mastercam
Mastercam is an industry standard CAD and CAM software package. It is used to design and manufacture parts using a highly-sophisticated tool-control technology.
Calypso
Calypso is an industry standard software made by Zeiss for dimensional metrology. It is used to control extremely precise Coordinate Measuring Machines (CMM) and to generate reports regarding part dimensions.
ideaMaker
ideaMaker is a powerful, but easy to use slicing software that was specifically designed for the Raise3D line of 3D printers.
A 3D model does not have the data needed to operate the machine, so processing the model through a slicing software will create a set of instructions for the printer to make the design.
Illustrator
Computers
3D Printers
Raise3D E2
The Raise3D E2 is a desktop 3D printer with independent dual extruders (also known as IDEX). IDEX gives the E2 the ability to perform more advanced functions, such as Mirror Mode and Duplication Mode, making this printer ideal for professional 3D printing. This IDEX 3D printer features Easy Swap Print Heads for added convenience when performing maintenance or routine printing tasks. The E2’s Auto Bed Leveling and BuildTak FlexPlate are user-friendly features that contribute to producing high-quality 3D-printed parts.
Raise3D Pro2
Raise3D’s award winning Pro2 Series has a metal build plate for even heat distribution, along with a full metal frame for smooth movement and precise positioning, and is compatible with a variety of 3D printing materials. The Pro2 Series is complete with precaution measures to save work, a 7-inch touch screen for efficient monitoring of the 3D printing process, and a HEPA air filter. As with all 3D printers from Raise3D, the Pro2 Series can pair with: ideaMaker, a 3D slicer software, ideaMaker Library, a platform for sharing 3D printer files with those in the Raise3D community, and RaiseCloud, a cloud-based 3D printing management platform. Finally, as with all Raise3D products, the Pro2 Series is both ISO 9001 and ISO 14001 certified.
Filament
The lab only uses PLA filament to avoid keeping a large inventory of filament. This streamlines the instructional process and reduces machine down time. Click on the filament spool to see what colors are available from Raise3D.
PLA or Polylactic acid is a bio-degradable industrial thermoplastic, which is easy to print, durable and relatively strong. It is also non-toxic and free of unpleasant odor. Parts printed with PLA are widely used in the prototyping stage of product development to prove a concept, check the shape, confirm fit, etc. Models and parts printed with PLA are widely used in product demonstration and presentation in architecture, gaming and movie industries.
Laser Engraver
The VLS 3.50 Laser System uses a 50 watt laser to cut and engrave various materials. The laser has a working area of 30.5 x 61 cm (1x2 ft) and has a rotary attachment for cylindrical objects. It can cut through materials such as woods and plastics. The recommended material thickness is 7.5mm (0.3 inches) or less.
VLS 3.50 Laser System
VLS 3.50 Cutting Table
ULS Rotary Fixture
CNC Equipment
Haas Mini Mill
CNC (Computer Numerical Control) milling is a subtractive manufacturing process that removes material from a workpiece, creating the desired shape. The CNC machine receives instructions through G-code, which tells it how and where to move the cutting tool.
The Haas Mini Mill is a robust and versatile CNC milling machine. It allows students to manufacture complex parts with precision, providing hands-on experience with industry-standard CNC machining.
The lab's Mini Mill also has the TRT160 attachment for 5-axis machining.
X-Carve CNC Router
The X-Carve CNC Router is a flexible and user-friendly machine used for carving, cutting, and drilling. It’s perfect for creating custom parts, prototypes, and artistic pieces from a variety of materials.
Pocket NC
Metrology Tools
Zeiss DuraMax
The DuraMax CMM (Coordinate Measuring Machine) by Zeiss is a high-precision device used for measuring the geometric properties of objects. It is essential for verifying the accuracy and quality of complex parts.
Height Gage
The lab has a QM-Height Gage (64PKA130C) from Mitutoyo for accurate manual measurements and for pre-CMM training.
Calipers
Granite Slab
Granite slabs are used in metrology labs to provide an extremely flat surface to measure parts from. The flat surface is critical for accurate measurements.
This cart holds the slab for easy use and transportation.
Robotics Kits
Our Lego robotics kits enable students to build and program robots, fostering creativity and problem-solving skills. These kits are a great introduction to robotics and programming concepts.
Arduino kits provide a hands-on approach to learning electronics and programming. Students can create a wide range of projects, from simple circuits to complex systems, using these versatile microcontroller boards.
Hand Tools
Our lab is equipped with a variety of hand tools, including Allen wrenches, screwdrivers, hammers, and more. These tools are essential for assembling and disassembling parts and projects.
We also provide a wide assortment of screws, bolts, washers, bearings, magnets, springs, and more. These components are vital for building and prototyping projects, ensuring students have the resources they need for their designs.
THS collaborations with industry
Volunteer and donation information
If you have questions, want to get involved, or want to make a donation, please email Mr. Woodward at: twoodward@ttsd.k12.or.us.
The Engineering & Design program always has a need for mentorship, time, equipment, materials and funding. Thank you for your consideration.
Goals of the Production Lab:
- Increase industry collaboration (factory tours, mentorship, internships, scholarships, etc.) with students
- Increase work based learning opportunities for students
- Purchase a Haas CL-1 CNC Lathe
- Purchase more high quality metrology hand tools
- Source additional raw materials
- Purchase a Wazer water cutter
- Purchase a D.I.Wire Pro CNC wire bender
Production Lab mission statement and history
Mission statement: At the THS Production Lab, our mission is to provide students with equitable access to industry-standard equipment, exposure to local industry, and preparation for both competitive careers and post-secondary education. We equip students with valuable skills and opportunities that would otherwise be unavailable, empowering them to control their future after graduation.
History: The initial idea for a THS Production Lab was developed in 2021 after the school received some funding from Oregon Measure 98. Mr. Woodward saw an opportunity to provide industry standard manufacturing equipment to his students but there were some significant challenges with preparing a standard classroom for heavy machinery. Unfortunately the Measure 98 spending deadline approached before some of the critical issues could be resolved. Mr. Woodward continued planning in the hope that a new opportunity for funding would be available in the future. Over the next few years, solutions were found for the critical issues blocking the project.
In 2024, Mr. Woodward and Mr. Lieuallen applied for the Oregon Department of Education's (ODE) "CTE Revitalization Grant". After months of deliberation, ODE awarded a $250,000 grant to Tigard High School to create the Production Lab. In total, 31 grants were awarded to 74 Oregon schools.
By the end of the 2023-2024 school year, THS finally had the plan and funding to create the Production Lab. Construction took place over the summer and in September 2024, the lab happily welcomed its first students.
Mr. Woodward is the Engineering & Design teacher at THS. If you would like to contact him, his email is: twoodward@ttsd.k12.or.us.
